How to Choose the Right Fabric for Custom Caps
Cotton twill, acrylic wool, performance polyester or ripstop? The fabric decision affects price, fit, durability and how your logo reproduces.
Vietnam · OEM / ODM headwear
DEVCOM manufactures premium custom headwear in Vietnam — baseball caps, trucker hats, snapbacks, bucket hats, beanies and visors. In-house design, sampling, embroidery and quality control, with low MOQ and reliable lead times.
Annual capacity
2Mpcs
Caps, hats & knitted accessories
15+
Years of headwear manufacturing
24,000 m²
Production floor area
25,000 pcs
Daily production capacity
900+
Skilled workers
20+
Export markets served
98%
On-time delivery rate
Product range
What we do
From your sketch, tech pack or reference sample to a production-ready specification.
Flat, 3D puff, chainstitch and chenille embroidery on 12-head and 6-head machines.
Screen printing, heat transfer, DTF and sublimation for graphics, all-over prints and small runs.
Woven patches, chenille, leather patches, woven labels, hangtags and custom trim.
Digital mock-ups in 24 hours, physical samples in 7–10 days, revisions until approved.
In-line checks, AQL 2.5 final inspection, measurement reports and pre-shipment photos.
Inside the factory
Our factory in Ba Ria – Vung Tau combines cutting, sewing, embroidery, printing and quality inspection under one roof. Dedicated sampling lines let us validate fit, fabric and decoration before bulk production begins.
Production process
Every order follows a documented workflow with client approvals at the sample and pre-production stages. You receive photos and videos at each milestone.
Design & pattern development
Material sourcing & inspection
Precision cutting
Assembly & sewing
Embroidery & decoration
Quality inspection
Finishing & packaging
Selected work
Compliance
Audited processes and traceable materials for brand-safe production.
ISO 9001:2015
Quality management system
amfori BSCI
Social compliance audit
OEKO-TEX Standard 100
Harmful substance testing
Global Recycled Standard (GRS)
Recycled material chain of custody
Insights
Cotton twill, acrylic wool, performance polyester or ripstop? The fabric decision affects price, fit, durability and how your logo reproduces.
Low MOQ sounds attractive until sampling, setup and shipping costs are added. Here is how order size changes the real unit price.
Both methods can look excellent — but they behave very differently after 30 washes, on textured fabrics, and with detailed artwork.
Get started
Share your design files and order details. We will come back with pricing, material recommendations and a realistic production schedule.
Factory No. A4, Road D.02A-D13, Chau Duc Industrial Park, Suoi Nghe Commune, Chau Duc District, Ba Ria - Vung Tau, Vietnam
Questions
Start a project
From a single sample to 100,000 pieces — one factory, one accountable team.